Foam Moulding

Flexible foam solutions for trim, seating, and interior systems

what we offer

Pro2Pro’s foam moulding process combines multiple tooling techniques with flexible polyurethane materials to produce high-end interior components for prototype and low-volume builds. From dash topper pads to custom seat foams, we replicate near-production results using over-moulded and textured foam processes — developed in-house for speed and accuracy.

why customers choose us

Designed to mimic production quality – often used for production itself
In-house tooling and foam process development
Strong understanding of seating and trim integration
Texture and softness tuned to your needs
Able to mix and match tooling and material strategies

how it works

Foam moulded over substrates using heated resin or aluminium tools
Textures and surface features added to mimic production parts
In-mould wire reinforcements for structure and positioning
Designed for low-medium volume manufacturing
Tooling and material setup tailored to project needs

typical volumes:

1 – 200+

lead times:

2 – 4 weeks depending on tool setup, part type and quantity

best suited for:

Dash pads, topper panels and seating
Low-volume seat foam with reinforcement
Soft-touch interior panels
Automotive interior development and validation
High-end niche vehicle interiors